Iai-america PCON-CFA User Manual

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Summary of Contents

Page 1 - PCON-C/CG/CA/CFA

ACON-C/CGPCON-C/CG/CA/CFASCON-CA

Page 2

4 CompoNet No. Operation Description Description 4 Installation and Start (4) Safety Measures  When the work is carried out with 2 or more person

Page 3 - Please Read Before Use

3. SCON-CA/CFA 94 CompoNet 3.7 Communicating with the Master Station The remote device station consists of 2 words for each I/O point and 4 words

Page 4

3. SCON-CA/CFA 95 CompoNet x PCON-CA/CFA outputoPLC Input Side (* “n” shows the node address of each axis.) DO on the PCON-CA/CFA side and Output D

Page 5 - Table of Contents

3. SCON-CA/CFA 96 CompoNet 3.7.2 Remote I/O Mode (Number of occupied channels 1CH) This is the operation mode with the position No. set up as the

Page 6

3. SCON-CA/CFA 97 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No.84 PCON-CA/CFA DI(Port No.) PLC

Page 7 - Safety Guide

3. SCON-CA/CFA 98 CompoNet (3) I/O signal assignment The controller's I/O port signal varies depending on the parameter No. 25 setting. (Refer

Page 8

3. SCON-CA/CFA 99 CompoNet Parameter No. 25 setting 512-point mode Electromagnetic valve mode 1 Electromagnetic valve mode 2 3 4 5 Category Por

Page 9

3. SCON-CA/CFA 100 CompoNet 3.7.3 Position/Simplified Direct Value Mode (Number of occupied channels 4CH) This is the operation mode with the posi

Page 10 - CompoNet

3. SCON-CA/CFA 101 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of four input words (channels) and four

Page 11

3. SCON-CA/CFA 102 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(lower word)Current Position (

Page 12

3. SCON-CA/CFA 103 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bi

Page 13 - Alert Indication

5 CompoNet No. Operation Description Description 6 Trial Operation  When the work is carried out with 2 or more persons, make it clear who is to

Page 14 - Handling Precautions

3. SCON-CA/CFA 104 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Detail

Page 15 - 1. Overview

3. SCON-CA/CFA 105 CompoNet 3.7.4 Half Direct Value Mode (Number of occupied channels 8CH) This is the operation mode with the target position, po

Page 16 - Communications

3. SCON-CA/CFA 106 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of eight input words (channels) and eigh

Page 17

3. SCON-CA/CFA 107 CompoNet PLC output Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bitsTarget Position(lower word)Target Posit

Page 18

3. SCON-CA/CFA 108 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(upper word)(lower word)Current Po

Page 19 - 2.2 Model Numbers

3. SCON-CA/CFA 109 CompoNet (3) I/O signal assignment(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit

Page 20 - 2.3 Interface Specifications

3. SCON-CA/CFA 110 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Detail

Page 21 - 2.4 CompoNet Interface

3. SCON-CA/CFA 111 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Detail

Page 22

3. SCON-CA/CFA 112 CompoNet 3.7.5 Full Direct Value Mode (Number of occupied channels 16CH) This is the operation mode with all the values (target

Page 23 - CompoNet Master Unit)

3. SCON-CA/CFA 113 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of 16 input words (channels) and 16 outp

Page 24 - 2.6.2 Station No. Setting

6 CompoNet No. Operation Description Description 8 Maintenance and Inspection  When the work is carried out with 2 or more persons, make it clear

Page 25

3. SCON-CA/CFA 114 CompoNet PLC output Channel (* “n” shows the node address of each axis.) Target Position(lower word)Target Position(upper word)1

Page 26

3. SCON-CA/CFA 115 CompoNet Channel (* “n” shows the node address of each axis.) Zone boundary –(upper word)(lower word)Zone boundary –1word(1CH)=16

Page 27

3. SCON-CA/CFA 116 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current Position

Page 28

3. SCON-CA/CFA 117 CompoNet Address (* “n” shows the head register address per each axis). n+10 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2

Page 29

3. SCON-CA/CFA 118 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bi

Page 30

3. SCON-CA/CFA 119 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Address Bit Symbol Function DetailsAccel

Page 31

3. SCON-CA/CFA 120 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Address Bit Symbol Function Detailsb2 DI

Page 32

3. SCON-CA/CFA 121 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Detail

Page 33

3. SCON-CA/CFA 122 CompoNet b15 EMGS Emergency stop: An emergency stop is actuated when this signal turns ON. 3.7.7 (2)b14 PWR Controller ready

Page 34

3. SCON-CA/CFA 123 CompoNet 3.7.6 Remote I/O Mode 2 (Number of occupied channels 6CH) This is the operation mode with the position No. set up as t

Page 35

7 CompoNet Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as f

Page 36

3. SCON-CA/CFA 124 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No.84 PCON-CA/CFA DI and input

Page 37

3. SCON-CA/CFA 125 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current Positio

Page 38

3. SCON-CA/CFA 126 CompoNet (3) I/O signal assignment For the signal assignments corresponding to each PIO pattern, refer to the I/O signal assignm

Page 39

3. SCON-CA/CFA 127 CompoNet 3.7.7 I/O Signal Controls and Function * ON indicates that the applicable bit signal is “1”, while OFF indicates that

Page 40

3. SCON-CA/CFA 128 CompoNet (5) Servo ON Command (SON) PLC output signal Operation preparation end (SV) PLC input signal When the SON sign

Page 41

3. SCON-CA/CFA 129 CompoNet (6) Home return (HOME) PLC output signal Home return completion (HEND) PLC input signal Under Home return

Page 42

3. SCON-CA/CFA 130 CompoNet (7) Positioning Start(CSTR):Used in the position/simple direct mode PLC output signal This signal is processed at the

Page 43

3. SCON-CA/CFA 131 CompoNet (10) Positioning completion signal (PEND) PLC input signal This signal is turned “ON” when the actuator is moved to

Page 44

3. SCON-CA/CFA 132 CompoNet (12) Zone 1 (ZONE1) PLC input signal Zone 2 (ZONE2) PLC input signal Position zone (PZONE) PLC input sign

Page 45

3. SCON-CA/CFA 133 CompoNet (13) +Jog (JOG+) PLC output signal –Jog (JOG–) PLC output signal This signal is the command for the jog ope

Page 46

8 CompoNet Handling Precautions 1. Registration Table Function Omron’s Master Unit includes the “Registration Table function” that adds only the

Page 47

3. SCON-CA/CFA 134 CompoNet (14) Jog-speed/inch-distance switching (JVEL) PLC output signal This change-over signal is used for the parameters

Page 48 - 2. ACON-C/CG, PCON-C/CG

3. SCON-CA/CFA 135 CompoNet (16) Teaching Mode Command (MODE) PLC output signal Teaching mode Signal (MODES) PLC input signal When the MODE

Page 49

3. SCON-CA/CFA 136 CompoNet (19) Operating mode selector (RMOD) PLC output signal Operation Mode Status (RMDS) PLC input signal The operati

Page 50

3. SCON-CA/CFA 137 CompoNet (23) Pressing and a Miss (PSFL) PLC input signal In the case that the pressing operation was performed, and the act

Page 51

3. SCON-CA/CFA 138 CompoNet (26) Load output judgment(LOAD) PLC input signal This signal is available only in the pressing operation. When this s

Page 52

3. SCON-CA/CFA 139 CompoNet (27) Torque level (TRQS) PLC input signal This signal is available only in the pressing operation. When the motor cur

Page 53

3. SCON-CA/CFA 140 CompoNet (28) Stopping control mode (SMOD) PLC output signal One of the pulse motor general characteristics is that that the

Page 54

3. SCON-CA/CFA 141 CompoNet (29) Acceleration/deceleration mode (MOD1, MOD0) PLC output signal This signal is used to select the acceleration/

Page 55

3. SCON-CA/CFA 142 CompoNet (30) Stop Mode Selection (ASO1, ASO0) PLC output signal Select the stop mode for the duration before the movement

Page 56

3. SCON-CA/CFA 143 CompoNet 3.8 I/O Signal Timings When any of the control signal is turned ON to perform the operation of the robot cylinder using

Page 57

1. Overview 9 CompoNet 1. Overview CompoNet, which is an open field network, is a global open network that combines controls and data on a machine/

Page 58

3. SCON-CA/CFA 144 CompoNet 3.9 Operation The timings for the basic operation examples in the Position/Simplified Direct Value Mode, Half Direct Va

Page 59

3. SCON-CA/CFA 145 CompoNet *T1: Considering the scanning time of the host controller, set it so that “T1 

Page 60

3. SCON-CA/CFA 146 CompoNet (2) Operation in the half direction mode It is operated with the data set in the PLC's target position register, p

Page 61

3. SCON-CA/CFA 147 CompoNetSet value of targetposition dataSet value of positioningband dataSet value of speeddataSet value of acceleration/decelera

Page 62

3. SCON-CA/CFA 148 CompoNet (3) Operation in the full direct mode The actuator is operated by specifying all conditions required for positioning su

Page 63

3. SCON-CA/CFA 149 CompoNetSet value of targetposition dataSet value of positioningband dataSet value of speeddataSet value of position zoneboundary

Page 64

3. SCON-CA/CFA 150 CompoNetPush-motion specificationPush direction specificationPositioning commandActuator operation(Pressing)Actuator operation(No

Page 65

3. SCON-CA/CFA 151 CompoNet (4) Data change during movement In the half direct mode or full direct mode, the value currently set to a given resiste

Page 66

3. SCON-CA/CFA 152 CompoNet 3.10 CompoNet Related Parameters Parameters relating to CompoNet are No. 84 to No. 85 and No. 90. Category:C:External

Page 67

3. SCON-CA/CFA 153 CompoNet z Network type (No.87 NTYP) The network module type is set for the parameter No. 87. Do not change the default value. z

Page 68

2. ACON-C/CG, PCON-C/CG 10 CompoNet 2. ACON-C/CG, PCON-C/CG 2.1 Operation Modes and Functions ACON or PCON applicable to CompoNet can be operated

Page 69

3. SCON-CA/CFA 154 CompoNet HC  5 F & KLO?E 1 GP?E -2)12)1EE,H?CEE

Page 70

3. SCON-CA/CFA 155 CompoNet HC  5 F & KLO?E 1 GP?E ,H?C ),- ),,H?C,H

Page 71

3. SCON-CA/CFA 156 CompoNet HC F 5 F & KLO ?E 1 G P ?E ,H?C ),- ),,H?C,H

Page 72

3. SCON-CA/CFA 157 CompoNet 3.11 Troubleshooting z Alarm Description and Cause/Treatment [1] When an alarm is issued, the completed position No. (

Page 73

3. SCON-CA/CFA 158 CompoNet [2] If the alarm is occurred, checking the network status on the display of monitor LEDs is possible. {: Illuminating,

Page 74 - 2.8 I/O Signal Timings

3. SCON-CA/CFA 159 CompoNet 3.12 CE Mark If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME028

Page 75 - 2.9 Operation

4. SCON-CA 160 CompoNetPLC PLC Flat cable Communication cable 4. SCON-CA 4.1 Operation Modes and Functions SCON-CA controllers supporting CompoNe

Page 76

4. SCON-CA 161 CompoNet [2] Position/simple direct mode: In this mode, the actuator is operated by specifying position numbers. You can select whet

Page 77

4. SCON-CA 162 CompoNet䎳䎯䎦䎃Communication cable Flat cable [4] Full direct mode: In this mode, the actuator is operated by specifying all values r

Page 78

4. SCON-CA 163 CompoNetFlat cable Communication cable [7] Half direct mode 2: In this mode, the actuator is operated by specifying the speed, acce

Page 79

2. ACON-C/CG, PCON-C/CG 11 CompoNet [2] Position / Simplified Direct Value Mode: This is the operation mode with the position No. set up. Whether th

Page 80

4. SCON-CA 164 CompoNet 4.2 Model Numbers The model numbers of SCON-CA controller supporting CompoNet are indicated as follows, respectively: z SCO

Page 81

4. SCON-CA 165 CompoNet 4.3 Interface Specifications Item Specification Communication protocol CompoNet specialized protocol Communication type R

Page 82

4. SCON-CA 166 CompoNet 4.4 CompoNet Interface 4.4.1 Names of the Parts The names of each section related to CompoNet are described as follows.

Page 83

4. SCON-CA 167 CompoNet 4.4.2 Monitor LED indications The node conditions of each controller, as well as network condition, can be checked using t

Page 84

4. SCON-CA 168 CompoNet 4.5 Wiring Example 4.5.1 Connection Diagram An example for wiring is as shown below. x Wiring Example PLC (CompoNet Maste

Page 85

4. SCON-CA 169 CompoNet 4.6 Setting 4.6.1 Operation Mode Selecting The operation mode is set using the parameters. Set the mode toggle switch on t

Page 86

4. SCON-CA 170 CompoNet 4.7 Communicating with the Master Station 4.7.1 Operation Modes and Corresponding PLC I/O Areas The channels allocated f

Page 87

4. SCON-CA 171 CompoNet x PLC output o SCON-CA Input Side (* “n” shows the node address of each axis.) DI on the SCON-CA side and Output Data Regis

Page 88 - 2.11 Troubleshooting

4. SCON-CA 172 CompoNet x SCON-CA output o PLC input (* “n” shows the node address of each axis.) DO on the SCON-CA side and Output Data Register R

Page 89

4. SCON-CA 173 CompoNet x SCON-CA outputoPLC Input Side (* “n” shows the node address of each axis.) DO on the SCON-CA side and Output Data Registe

Page 90 - 2.12 CE Mark

2. ACON-C/CG, PCON-C/CG 12 CompoNet [4] Full Direct Value Mode: This is the operation method with all the values (“Target Position”, “Speed”, “Accel

Page 91 - PCON-CA/CFA

4. SCON-CA 174 CompoNet 4.7.2 Remote I/O Mode (Number of occupied channels 1CH) This is the operation mode with the position No. set up as the sam

Page 92

4. SCON-CA 175 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No.84 SCON-CA DI(Port No.) PLC output

Page 93

4. SCON-CA 176 CompoNet (3) I/O signal assignment The controller's I/O port signal varies depending on the parameter No. 25 setting. (Refer to

Page 94 - ٨ PCON

4. SCON-CA 177 CompoNet Parameter No. 25 setting 512-point mode Electromagnetic valve mode 1 Electromagnetic valve mode 2 3 4 5 Category Port No

Page 95 - 3.3 Interface Specifications

4. SCON-CA 178 CompoNet Setting of parameter No. 25 Force control mode 1 Force control mode 2 6 7 Category Port No. Symbol Signal name Symbol

Page 96 - 3.4.1 Names of the Parts

4. SCON-CA 179 CompoNet 4.7.3 Position/Simplified Direct Value Mode (Number of occupied channels 4CH) This is the operation mode with the position

Page 97

4. SCON-CA 180 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of four input words (channels) and four outp

Page 98 - 3.5.1 Connection Diagram

4. SCON-CA 181 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(lower word)Current Position (uppe

Page 99 - 3.6.2 Station No. Setting

4. SCON-CA 182 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit S

Page 100

4. SCON-CA 183 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Cu

Page 101

2. ACON-C/CG, PCON-C/CG 13 CompoNet 2.2 Model Numbers The Model numbers of ACON and PCON applicable to CompoNet are described as follows. ٨ACON-C

Page 102

4. SCON-CA 184 CompoNet 4.7.4 Half Direct Value Mode (Number of occupied channels 8CH) This is the operation mode with the target position, positi

Page 103 - Controller input

4. SCON-CA 185 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of eight input words (channels) and eight ou

Page 104 - (3) I/O signal assignment

4. SCON-CA 186 CompoNet PLC output Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bitsTarget Position(lower word)Target Position(

Page 105

4. SCON-CA 187 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(upper word)(lower word)Current Positi

Page 106

4. SCON-CA 188 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit S

Page 107 - (upper word)

4. SCON-CA 189 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Pr

Page 108

4. SCON-CA 190 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Cu

Page 109

4. SCON-CA 191 CompoNet 4.7.5 Full Direct Value Mode (Number of occupied channels 16CH) This is the operation mode with all the values (target pos

Page 110

4. SCON-CA 192 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of 16 input words (channels) and 16 output w

Page 111

4. SCON-CA 193 CompoNet PLC output Channel (* “n” shows the node address of each axis.) Target Position(lower word)Target Position(upper word)1 wor

Page 113 - Target Position

2. ACON-C/CG, PCON-C/CG 14 CompoNet 2.3 Interface Specifications Item Specification Communication protocol CompoNet specialized protocol Communica

Page 114 - Current Position

4. SCON-CA 194 CompoNet Channel (* “n” shows the node address of each axis.) Zone boundary –(upper word)(lower word)Zone boundary –1word(1CH)=16bits

Page 115

4. SCON-CA 195 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current PositionCurr

Page 116 - PLC Output

4. SCON-CA 196 CompoNet> # > > > > > >$ ># >" >! > > > > > >"!#!

Page 117

4. SCON-CA 197 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit S

Page 118

4. SCON-CA 198 CompoNet (* In the table, ON indicates that the applicable bit is “1,” while OFF indicates that the applicable bit is “0.”) Address B

Page 119

4. SCON-CA 199 CompoNet Address Bit Symbol Function Details b3 INC Incremental specification: Absolute position command when the signal is OFF, o

Page 120 - 1 word (1CH) = 16 bits

4. SCON-CA 200 CompoNet (* In the table, ON indicates that the applicable bit is “1,” while OFF indicates that the applicable bit is “0.”) Signal ty

Page 121 - 3. SCON-CA/CFA

4. SCON-CA 201 CompoNet (* In the table, ON indicates that the applicable bit is “1,” while OFF indicates that the applicable bit is “0.”) Signal ty

Page 122

4. SCON-CA 202 CompoNet 4.7.6 Remote I/O Mode 2 (Number of occupied channels 6CH) This is the operation mode with the position No. set up as the s

Page 123

4. SCON-CA 203 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No. 84 SCON-CA DI and input register

Page 124

2. ACON-C/CG, PCON-C/CG 15 CompoNet 2.4 CompoNet Interface 2.4.1 Names of the Parts The names of each section related to CompoNet are described a

Page 125

4. SCON-CA 204 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current PositionCur

Page 126

4. SCON-CA 205 CompoNet (3) I/O signal assignment For the signal assignments corresponding to each PIO pattern, refer to the I/O signal assignments

Page 127

4. SCON-CA 206 CompoNet 4.7.7 Position/Simplified Direct Value Mode (Number of occupied channels 4CH) In this mode, the actuator is operated by me

Page 128

4. SCON-CA 207 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of four input words (channels) and four outp

Page 129

4. SCON-CA 208 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(lower word)Current Position (uppe

Page 130 - Controller

4. SCON-CA 209 CompoNet (3) I/O signal assignments (* In the table, ON indicates that the applicable bit is “1,” while OFF indicates that the appli

Page 131 - 1word(1CH)=16bits

4. SCON-CA 210 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Cu

Page 132

4. SCON-CA 211 CompoNet 4.7.8 Half Direct Value Mode (Number of occupied channels 8CH) In this mode, the actuator is operated by means of force co

Page 133

4. SCON-CA 212 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of eight input words (channels) and eight ou

Page 134

4. SCON-CA 213 CompoNet PLC output Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bitsTarget Position(lower word)Target Position(

Page 135 - Actuator operation

2. ACON-C/CG, PCON-C/CG 16 CompoNet 2.4.2 Monitor LED indications The node conditions of each controller, as well as network condition, can be che

Page 136

4. SCON-CA 214 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current PositionCurr

Page 137

4. SCON-CA 215 CompoNet (3) I/O signal assignment(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Sy

Page 138

4. SCON-CA 216 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Pr

Page 139

4. SCON-CA 217 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Cu

Page 140

4. SCON-CA 218 CompoNet 4.7.9 Remote I/O Mode 2 (Number of occupied channels 6CH) In this mode, force control (feedback pressing of load cell valu

Page 141 - 20msec or more

4. SCON-CA 219 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No. 84 SCON-CA DI and input register

Page 142 - DIR = ON

4. SCON-CA 220 CompoNet45 PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current PositionC

Page 143 - Positioning Width

4. SCON-CA 221 CompoNet (3) I/O signal assignment For the signal assignments corresponding to each PIO pattern, refer to the I/O signal assignments

Page 144

4. SCON-CA 222 CompoNet 4.7.10 Half Direct Value Mode 3 (Number of occupied channels 8CH) In this mode, the jog function in the half direct numeri

Page 145

4. SCON-CA 223 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of eight input words (channels) and eight ou

Page 146

2. ACON-C/CG, PCON-C/CG 17 CompoNet 2.5 Wiring Example 2.5.1 Connection Diagram An example for wiring is as shown below. x Wiring Example PLC (Co

Page 147 - ON ON Unavailable

4. SCON-CA 224 CompoNet PLC output Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bitsTarget Position(lower word)Target Position(

Page 148 - PLC input Signal

4. SCON-CA 225 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(upper word)(lower word)Current Positi

Page 149 - Status signal

4. SCON-CA 226 CompoNet (3) I/O signal assignment(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Sy

Page 150 - 3.9 Operation

4. SCON-CA 227 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal type Bit Symbol Description Details

Page 151

4. SCON-CA 228 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents Details Cu

Page 152

4. SCON-CA 229 CompoNet 4.7.11 I/O Signal Controls and Function * ON indicates that the applicable bit signal is “1”, while OFF indicates that th

Page 153

4. SCON-CA 230 CompoNet (5) Servo ON Command (SON) PLC output signal Operation preparation end (SV) PLC input signal When the SON signal i

Page 154

4. SCON-CA 231 CompoNet (6) Home return (HOME) PLC output signal Home return completion (HEND) PLC input signal Under Home return Ope

Page 155

4. SCON-CA 232 CompoNet (7) Positioning Start(CSTR):Used in the position/simple direct mode PLC output signal This signal is processed at the sta

Page 156

4. SCON-CA 233 CompoNet (10) Positioning completion signal (PEND) PLC input signal This signal is turned “ON” when the actuator is moved to the

Page 157

2. ACON-C/CG, PCON-C/CG 18 CompoNet 2.6 Setting 2.6.1 Operation Mode Selecting The operation mode is set using the parameters. Set the mode toggle

Page 158

4. SCON-CA 234 CompoNet (12) Zone 1 (ZONE1) PLC input signal Zone 2 (ZONE2) PLC input signal Position zone (PZONE) PLC input signal T

Page 159 - ?E 

4. SCON-CA 235 CompoNet (13) +Jog (JOG+) PLC output signal –Jog (JOG–) PLC output signal This signal is the command for the jog operati

Page 160

4. SCON-CA 236 CompoNet (14) Jog-speed/inch-distance switching (JVEL) PLC output signal This change-over signal is used for the parameters spec

Page 161

4. SCON-CA 237 CompoNet (16) Teaching Mode Command (MODE) PLC output signal Teaching mode Signal (MODES) PLC input signal When the MODE sig

Page 162 - 0 (Set in delivery) 1mm/sec

4. SCON-CA 238 CompoNet (19) Operating mode selector (RMOD) PLC output signal Operation Mode Status (RMDS) PLC input signal The operation m

Page 163 - 3.11 Troubleshooting

4. SCON-CA 239 CompoNet (23) Pressing and a Miss (PSFL) PLC input signal In the case that the pressing operation was performed, and the actuato

Page 164

4. SCON-CA 240 CompoNet (26) Load output judgment(LOAD) PLC input signal Dedicated PCON function This signal is available only in the pressing

Page 165 - 3.12 CE Mark

4. SCON-CA 241 CompoNet (27) Torque level (TRQS) PLC input signal This signal is available only in the pressing operation. When the motor curre

Page 166 - 4. SCON-CA

4. SCON-CA 242 CompoNet (28) Absolute Battery Voltage Low Warning (BALM) PLC Input Signal With an absolute system, this signal is OFF when the a

Page 167

4. SCON-CA 243 CompoNet (30) Acceleration/deceleration mode (MOD1, MOD0) PLC output signal This signal is used to select the acceleration/deceler

Page 168

2. ACON-C/CG, PCON-C/CG 19 CompoNet 2.7 Communicating with the Master Station 2.7.1 Operation Modes and Corresponding PLC I/O Areas The channels

Page 169 - SCON-CA supporting

4. SCON-CA 244 CompoNet (31) Standstill Mode Selection (ASO0, ASO1) PLC Output Signals Select the stop mode to be applied while the actuator is s

Page 170 - 4.2 Model Numbers

4. SCON-CA 245 CompoNet (32) Load Cell Calibration Command (CLBR) PLC Output Signal Load Cell Calibration Complete (CEND) PLC Input Signal The

Page 171 - 4.3 Interface Specifications

4. SCON-CA 246 CompoNet 4.8 I/O Signal Timings When any of the control signal is turned ON to perform the operation of the actuator using the PLC&a

Page 172 - (produced by OMRON)

4. SCON-CA 247 CompoNet 4.9 Operation The timings for the basic operation examples in the Position/Simplified Direct Value Mode 1 and 2 , Half Dire

Page 173

4. SCON-CA 248 CompoNet *T1: Considering the scanning time of the host controller, set it so that

Page 174 - Resistance

4. SCON-CA 249 CompoNet (2) Operation in the half direction mode 1 to 3 It is operated with the data set in the PLC's target position register

Page 175 - 4.6.2 Station No. Setting

4. SCON-CA 250 CompoNet *T1: Considering the scanning time of the host controller, set it so t

Page 176

4. SCON-CA 251 CompoNet (3) Operation in the full direct mode The actuator is operated by specifying all conditions required for positioning such a

Page 177

4. SCON-CA 252 CompoNet Set value of target position data [1] [2] Set value of positioning band data Set va

Page 178

4. SCON-CA 253 CompoNet *T1: Considering the scanning time of the host controller, set it so that “T1  0ms”.

Page 179

2. ACON-C/CG, PCON-C/CG 20 CompoNet x ACON/PCON outputoPLC Input Side (* “n” shows the node address of each axis.) DO on the ACON or PCON side and

Page 180

4. SCON-CA 254 CompoNet (4) Data change during movement In the half direct mode or full direct mode 1 to 3, the value currently set to a given resi

Page 181

4. SCON-CA 255 CompoNet 4.10 CompoNet related parameters Parameters relating to CompoNet are No. 84 to No. 85, No. 90 and No.159. Category:C:Exte

Page 182

4. SCON-CA 256 CompoNetz Network type (No.87 NTYP) The network module type is set for the parameter No. 87. Do not change the default value. z Fiel

Page 183

4. SCON-CA 257 CompoNet (Example ii) Set value = “1” indicates ON, while  indicates OFF.InputresisterHexadecimaldataO

Page 184

4. SCON-CA 258 CompoNet (Example iii) Set value = “2”indicates ON, whileindicates OFF.InputresisterHexadecimaldataOutput

Page 185

4. SCON-CA 259 CompoNet z FB Half Direct Mode Speed Unit (No.159 FBVS) Determines the unit of measure when operating the unit

Page 186

4. SCON-CA 260 CompoNet 4.11 Troubleshooting z Alarm Description and Cause/Treatment [1] When an alarm is issued, the completed position No. (4 bi

Page 187 - Position No

4. SCON-CA 261 CompoNet [2] If the alarm is occurred, checking the network status on the display of monitor LEDs is possible. {: Illuminating, x: O

Page 188

5. Change History 262 CompoNet 5. Change History Revision Date Description of Revision May 2009 November 2011 June 2012 November 2012 Fir

Page 190

2. ACON-C/CG, PCON-C/CG 21 CompoNet 2.7.2 Remote I/O Mode (Number of occupied channels 1CH) This is the operation mode with the position No. set u

Page 191

1% (1FC>6C?E?CEE>A??@G?EE?

Page 192

2. ACON-C/CG, PCON-C/CG 22 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No.84 ACON/PCON DI(Port N

Page 193

2. ACON-C/CG, PCON-C/CG 23 CompoNet (3) I/O signal assignment The controller's I/O port signal varies depending on the parameter No. 25 settin

Page 194

CompoNet Please Read Before Use Thank you for purchasing our product. This Operation Manual explains the handling methods, structure and maintena

Page 195

2. ACON-C/CG, PCON-C/CG 24 CompoNet ACON Parameter No. 25 setting 512-point mode Electromagnetic valve mode 1 Electromagnetic valve mode 2 3 4

Page 196

2. ACON-C/CG, PCON-C/CG 25 CompoNet PCON Parameter No. 25 setting Positioning mode Teaching mode 256-point mode 0 1 2 Category Port No. Symb

Page 197 - Load current threshold

2. ACON-C/CG, PCON-C/CG 26 CompoNet PCON Parameter No. 25 setting 512-point mode Electromagnetic valve mode 1 Electromagnetic valve mode 2 3 4

Page 198

2. ACON-C/CG, PCON-C/CG 27 CompoNet 2.7.3 Position/Simplified Direct Value Mode (Number of occupied channels 4CH) This is the operation mode with

Page 199

2. ACON-C/CG, PCON-C/CG 28 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of four input words (channels) a

Page 200

2. ACON-C/CG, PCON-C/CG 29 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(lower word)Current Posit

Page 201 - Unavailable

2. ACON-C/CG, PCON-C/CG 30 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal

Page 202

2. ACON-C/CG, PCON-C/CG 31 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents

Page 203

2. ACON-C/CG, PCON-C/CG 32 CompoNet 2.7.4 Half Direct Value Mode (Number of occupied channels 8CH) This is the operation mode with the target posi

Page 204

2. ACON-C/CG, PCON-C/CG 33 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of eight input words (channels)

Page 205

CompoNet

Page 206

2. ACON-C/CG, PCON-C/CG 34 CompoNet PLC output Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bitsTarget Position(lower word)Targ

Page 207

2. ACON-C/CG, PCON-C/CG 35 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1 word (1CH) = 16 bits(upper word)(lower word)Cu

Page 208

2. ACON-C/CG, PCON-C/CG 36 CompoNet (3) I/O signal assignment(* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal T

Page 209

2. ACON-C/CG, PCON-C/CG 37 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents

Page 210

2. ACON-C/CG, PCON-C/CG 38 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents

Page 211

2. ACON-C/CG, PCON-C/CG 39 CompoNet 2.7.5 Full Direct Value Mode (Number of occupied channels 16CH) This is the operation mode with all the values

Page 212

2. ACON-C/CG, PCON-C/CG 40 CompoNet (2) I/O Signal Allocation for each Axis The I/O signals of each axis consist of 16 input words (channels) and

Page 213

2. ACON-C/CG, PCON-C/CG 41 CompoNet PLC output Channel (* “n” shows the node address of each axis.) Target Position(lower word)Target Position(uppe

Page 214

2. ACON-C/CG, PCON-C/CG 42 CompoNet Channel (* “n” shows the node address of each axis.) Zone boundary –(upper word)(lower word)Zone boundary –1word

Page 215

2. ACON-C/CG, PCON-C/CG 43 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current

Page 216

CompoNet Table of Contents Safety Guide ...

Page 217

2. ACON-C/CG, PCON-C/CG 44 CompoNet (3) I/O signal assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal

Page 218

2. ACON-C/CG, PCON-C/CG 45 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Address Bit Symbol Function Deta

Page 219

2. ACON-C/CG, PCON-C/CG 46 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Address Bit Symbol Function Deta

Page 220 - Force feedback

2. ACON-C/CG, PCON-C/CG 47 CompoNet (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”.) Signal Type Bit Symbol Contents

Page 221

2. ACON-C/CG, PCON-C/CG 48 CompoNet 2.7.6 Remote I/O Mode 2 (Number of occupied channels 6CH) This is the operation mode with the position No. set

Page 222

2. ACON-C/CG, PCON-C/CG 49 CompoNet (1) PLC channel configuration (* “n” shows the node address of each axis.) Parameter No.84 ACON/PCON DI and in

Page 223

2. ACON-C/CG, PCON-C/CG 50 CompoNet PLC input Channel (* “n” shows the node address of each axis.) 1word(1CH)=16bits(upper word)(lower word)Current

Page 224

2. ACON-C/CG, PCON-C/CG 51 CompoNet (3) I/O signal assignment For the signal assignments corresponding to each PIO pattern, refer to the I/O signal

Page 225 - Force feedback data

2. ACON-C/CG, PCON-C/CG 52 CompoNet 2.7.7 I/O Signal Controls and Function * ON indicates that the applicable bit signal is “1”, while OFF indicat

Page 226

2. ACON-C/CG, PCON-C/CG 53 CompoNet (5) Servo ON Command (SON) PLC output signal Operation preparation end (SV) PLC input signal When the

Page 227

CompoNet 3.8 I/O Signal Timings...

Page 228

2. ACON-C/CG, PCON-C/CG 54 CompoNet (6) Home return (HOME) PLC output signal Home return completion (HEND) PLC input signal Under Hom

Page 229

2. ACON-C/CG, PCON-C/CG 55 CompoNet (7) Positioning Start(CSTR):Used in the position/simple direct mode PLC output signal This signal is processe

Page 230

2. ACON-C/CG, PCON-C/CG 56 CompoNet (10) Positioning completion signal (PEND) PLC input signal This signal is turned “ON” when the actuator is

Page 231

2. ACON-C/CG, PCON-C/CG 57 CompoNet (12) Zone 1 (ZONE1) PLC input signal Zone 2 (ZONE2) PLC input signal Position zone (PZONE) PLC in

Page 232

2. ACON-C/CG, PCON-C/CG 58 CompoNet (13) +Jog (JOG+) PLC output signal –Jog (JOG–) PLC output signal This signal is the command for the

Page 233

2. ACON-C/CG, PCON-C/CG 59 CompoNet (14) Jog-speed/inch-distance switching (JVEL) PLC output signal This change-over signal is used for the par

Page 234

2. ACON-C/CG, PCON-C/CG 60 CompoNet (16) Teaching Mode Command (MODE) PLC output signal Teaching mode Signal (MODES) PLC input signal When

Page 235

2. ACON-C/CG, PCON-C/CG 61 CompoNet (19) Operating mode selector (RMOD) PLC output signal Operation Mode Status (RMDS) PLC input signal The

Page 236

2. ACON-C/CG, PCON-C/CG 62 CompoNet (23) Pressing and a Miss (PSFL) PLC input signal In the case that the pressing operation was performed, and

Page 237

2. ACON-C/CG, PCON-C/CG 63 CompoNet (26) Load output judgment(LOAD) PLC input signal Dedicated PCON function This signal is available only in t

Page 238

1 CompoNet Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make

Page 239

2. ACON-C/CG, PCON-C/CG 64 CompoNet (27) Torque level (TRQS) PLC input signal Dedicated PCON function This signal is available only in the pres

Page 240

2. ACON-C/CG, PCON-C/CG 65 CompoNet (28) Stopping control mode (SMOD) PLC output signal Dedicated PCON function One of the pulse motor gene

Page 241

2. ACON-C/CG, PCON-C/CG 66 CompoNet (29) Acceleration/deceleration mode (MOD1, MOD0) PLC output signal Dedicated ACON function This signal is use

Page 242

2. ACON-C/CG, PCON-C/CG 67 CompoNet (30) Stop Mode Selection (ASO1, ASO0) PLC Output Signal Select the stop mode for the duration before the moveme

Page 243

2. ACON-C/CG, PCON-C/CG 68 CompoNet 2.8 I/O Signal Timings When any of the control signal is turned ON to perform the operation of the robot cylind

Page 244

2. ACON-C/CG, PCON-C/CG 69 CompoNet 2.9 Operation The timings for the basic operation examples in the Position/Simplified Direct Value Mode, Half D

Page 245

2. ACON-C/CG, PCON-C/CG 70 CompoNet *T1: Considering the scanning time of the host controller, set it so th

Page 246

2. ACON-C/CG, PCON-C/CG 71 CompoNet (2) Operation in the half direction mode It is operated with the data set in the PLC's target position reg

Page 247

2. ACON-C/CG, PCON-C/CG 72 CompoNet *T1: Considering the scanning time of the host controller,

Page 248

2. ACON-C/CG, PCON-C/CG 73 CompoNet (3) Operation in the full direct mode The actuator is operated by specifying all conditions required for positi

Page 249 - Deceleration

2 CompoNet No. Operation Description Description 2 Transportation  When carrying a heavy object, do the work with two or more persons or utiliz

Page 250 - Target position

2. ACON-C/CG, PCON-C/CG 74 CompoNet Set value of targetposition dataSet value of positioningband dataSet v

Page 251

2. ACON-C/CG, PCON-C/CG 75 CompoNet *T1: Considering the scanning time of the host controller, set it so that

Page 252 - 4.8 I/O Signal Timings

2. ACON-C/CG, PCON-C/CG 76 CompoNet (4) Data change during movement In the half direct mode or full direct mode, the value currently set to a given

Page 253 - 4.9 Operation

2. ACON-C/CG, PCON-C/CG 77 CompoNet 2.10 CompoNet Related Parameters Parameters relating to CompoNet are No. 84 to No. 85 and No. 90. Category:C:

Page 254

2. ACON-C/CG, PCON-C/CG 78 CompoNet z Network type (No.87 NTYP) The network module type is set for the parameter No. 87. Do not change the default v

Page 255

2. ACON-C/CG, PCON-C/CG 79 CompoNet (Example ii) Set value = “1” indicates ON, while  indicates OFF.InputresisterHexa

Page 256

2. ACON-C/CG, PCON-C/CG 80 CompoNet (Example iii) Set value = “2”indicates ON, whileindicates OFF.InputresisterHexadecim

Page 257

2. ACON-C/CG, PCON-C/CG 81 CompoNet (Example iv) Set value = “3” indicates ON, while  indicates OFF.InputresisterHexadecim

Page 258

2. ACON-C/CG, PCON-C/CG 82 CompoNet 2.11 Troubleshooting z Alarm Description and Cause/Treatment [1] When an alarm is issued, the completed positi

Page 259

2. ACON-C/CG, PCON-C/CG 83 CompoNet [2] If the alarm is occurred, checking the network status on the display of monitor LEDs is possible. {: Illumi

Page 260

3 CompoNet No. Operation Description Description (2) Cable Wiring  Use our company’s genuine cables for connecting between the actuator and contro

Page 261

2. ACON-C/CG, PCON-C/CG 84 CompoNet 2.12 CE Mark If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manua

Page 262 - (Example i) Set value = “0”

3. SCON-CA/CFA 85 CompoNet 3. PCON-CA/CFA 3.1 Operation Modes and Functions PCON-CA/CFA applicable to CompoNet can be operated by means of select

Page 263 - (Example ii) Set value = “1”

3. SCON-CA/CFA 86 CompoNet [2] Position / Simplified Direct Value Mode: This is the operation mode with the position No. set up. Whether the target

Page 264 - (Example iii) Set value = “2”

3. SCON-CA/CFA 87 CompoNet [4] Full Direct Value Mode: This is the operation method with all the values (“Target Position”, “Speed”, “Acceleration/D

Page 265 - (Example iv) Set value = “3”

3. SCON-CA/CFA 88 CompoNet 3.2 Model Numbers The Model numbers of PCON-CA/CFA applicable to CompoNet are described as follows. ٨PCON-CA-غ-CN-غ ٨PC

Page 266 - 4.11 Troubleshooting

3. SCON-CA/CFA 89 CompoNet 3.3 Interface Specifications Item Specification Communication protocol CompoNet specialized protocol Communication type

Page 267

3. SCON-CA/CFA 90 CompoNet 3.4 CompoNet Interface 3.4.1 Names of the Parts The names of each section related to CompoNet are described as follows

Page 268 - 5. Change History

3. SCON-CA/CFA 91 CompoNet 3.4.2 Monitor LED indications The node conditions of each controller, as well as network condition, can be checked usin

Page 269

3. SCON-CA/CFA 92 CompoNet 3.5 Wiring Example 3.5.1 Connection Diagram An example for wiring is as shown below. x Wiring Example 20))C1

Page 270 - 

3. SCON-CA/CFA 93 CompoNet 3.6 Setting 3.6.1 Operation Mode Selecting The operation mode is set using the parameters. Set the mode toggle switch o

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