Iai-america LSA-L15SS User Manual

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IAI America, Inc.
Linear Servo Actuator
LSA Series
Operating Manual
Third Edition
Small Type:
Flat Type:
H8SS, H8SM, H8HS, H8HM
L15SS, S15SM
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1 2 3 4 5 6 ... 71 72

Summary of Contents

Page 1 - Operating Manual

IAI America, Inc. Linear Servo Actuator LSA Series Operating ManualThird EditionSmall Type: Flat Type:H8SS, H8SM, H8HS, H8HML15SS, S15SM

Page 2

4No.OperationDescription Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it cle

Page 3 - [Important]

5No.OperationDescription Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader

Page 4

6No.OperationDescription Description 8 Maintenance and InspectionƔ When the work is carried out with 2 or more persons, make it clear who is to be t

Page 5 - Table of Contents

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

Page 6

8Caution in Handling 1. Make sure to follow the usage condition, environment and specification range of the product. Operaton out of the guarantee co

Page 7 - Safety Guide

9International Standards Compliances This actuator complies with the following overseas standard. Refer to Overseas Standard Compliance Manual (ME0287

Page 8

10Names of the PartsIn this manual, the right-left directions of the actuator are indicated by viewing the actuator from its top and also from its hom

Page 9

1. Specications Check111. Specifications Check 1.1 Checking the Product The standard configuration of this product is comprised of the following pa

Page 10

1. Specications Check12(3) Manuals Related to SCON controllers No. Name Control No.1 Operating Manual for SCON Controller ME0161 2 Operating Ma

Page 11

1. Specications Check131.1.4 How to Read the Model Number LSA㧙H8SS㧙I㧙200㧙50㧙T2㧙P㧙CT2㧙Note 1 Identification for IAI use only : It may be display

Page 13 - Alert Indication

1. Specications Check141.2 Specification 1.2.1 Speed [1] H8SS Speed limits (Unit: mm/s) Stroke [mm] MotorType MinimumSpeed 50 150 250 350 450 55

Page 14 - Caution in Handling

1. Specications Check151.2.2 Maximum acceleration/deceleration, Maximum load capacity and Rated thrustType Item Specifications Maximum acceleratio

Page 15 - RoHS Directive CE Marking

1. Specications Check161.2.3 No. of Encoder Pulses Type No. of Encoder Pulses Lead Length [mm] H8SS, H8SM 50000 50 H8HS, H8HM 50000 50 L15SS,

Page 16 - Names of the Parts

1. Specications Check171.2.5 Allowable Load Moments of the Actuator Allowable Dynamic Load Moment [N·m]Type Ma Mb Mc Allowable Overhang Load Len

Page 17 - 1. Specifications Check

1. Specications Check181.3 Operating conditions 1.3.1 Available Conditions for Operation When selecting a desired model of linear servo actuator (s

Page 18 - 1. Specications Check

1. Specications Check191.3.2 Availability Judgment for each Operational Condition [1] Condition 1 Judgment of Thrust Necessary for Acceleration

Page 19

1. Specications Check20[2] Condition 2 Judgment of Thrust for Continuous Operation It is necessary that the continuous operational thrust Ft cons

Page 20 - 1.2 Specification

1. Specications Check211.3.3 Example for Judging Operation Availability by Operational Conditions [Operating conditions] • Applicable model : H8SS

Page 21

1. Specications Check222) Figure out the continuous operational thrust of Condition 2. Substitute the operation pattern above to the continuous oper

Page 22 - 1.2.4 Positioning Precision

1. Specications Check231.4 Option 1.4.1 Cable Track Attachment Orientations 2 to 6 (Model: CT2 to CT6) These are the attachment orientation indicat

Page 23

Please Read Before Use Thank you for purchasing our product. This Operating Manual explains the handling methods, structure and maintenance of this pr

Page 24 - 1.3 Operating conditions

1. Specications Check241.4.2 Cable Track for User S Type Attachment Orientations 1 to 6 (Model: US1 to US6) These are the indications when attachi

Page 25

1. Specications Check251.4.3 Cable Track for User M Type Attachment Orientations 1 to 6 (Model: UM1 to UM6) These are the indications when attachi

Page 26

1. Specications Check261.5 Motor • Encoder Cables 1.5.1 Motor • Encoder Cables for Linear Servo Actuator [1] Motor Cable (Model : CB-X-MAƑƑƑ)ƑƑƑ i

Page 27

1. Specications Check27[2] Encoder Cable (Model : CB-X3-PAƑƑƑ)ƑƑƑ indicates the cable length (L) (Example: 080=8m), Max.30m (41)Controller Side(37)M

Page 28

1. Specications Check281.5.2 Cable in the bearer [1] Motor cable WidthAWG 20(0.5mm2)Red U 1White V 2Black W 3Green PE 41 U Red2 V White 3 W Black

Page 29 - 1.4 Option

2. Installation292. Installation 2.1 Transportation Warning: This actuator uses high-performance rare-earth permanent magnets. Therefore, those who

Page 30 - Wall Mount Type

2. Installation30[2] Handling in the Assembled Condition This is the case when the product is delivered from our factory under a condition that it is

Page 31

2. Installation312.2 Installation and Storage • Preservation Environment [1] Installation Environment The actuator should be installed in a location

Page 32 - 1.5 Motor • Encoder Cables

2. Installation322.3 How to Install Warning: This actuator uses high-performance rare-earth permanent magnets. Therefore, those who are wearing a pac

Page 33

2. Installation332.3.2 Installation of Main Unit Caution: The stainless steel sheet is designed very thin (thickness: 0.1 mm) in order to ensure fle

Page 35 - 2. Installation

2. Installation34The surface to mount the main unit should be a machined surface or a plane that possesses an equivalent accuracy and the flatness sho

Page 36 - 2. Installation

2. Installation35٧Flat Type L15SS, L15SM The actuator base is equipped with T-shaped grooves at the back for installation. Use the T-shaped grooves on

Page 37

2. Installation362.3.3 Attachment of Transported Object • There are tapped holes on the top surface of the slider. Affix the work part (transported

Page 38 - 2.3 How to Install

2. Installation37٧Flat Type L15SS, L15SM 22.5 22.520452045175451051458-M5, depth 52-φ 4H7, depth 6REAMED HOLE PITCH ±0.02Mounting Bolt Tapped Hole Siz

Page 39

2. Installation382.3.4 Installation Surface • For the platform to install the actuator, ensure the structure that possesses enough stiffness to avoi

Page 40

2. Installation392.3.5 Mount of Connector Box and Others T-slots are provided on the side faces of the actuator for installation of a connector box o

Page 41

3. Connecting with the Controller403. Connecting with the Controller Use the IAI dedicated connection cable for the connection of the actuator to the

Page 42

3. Connecting with the Controller41Warning: For wiring, please follow the warnings stated below. When constructing a system as the machinery equipmen

Page 43

3. Connecting with the Controller42• Do not let the cable bend, kink or twist. • Do not pull the cable with a strong force. • Pay attention not to

Page 44 - 2.3.4 Installation Surface

3. Connecting with the Controller43• PIO line, communication line, power and driving lines are to be put separately from each other and do not tie th

Page 45

Table of Contents Safety Guide... 1 Caution in

Page 46

4. Operation444. Operation 4.1 Home Return 4.1.1 Principle of Home-Return Operation Home return is performed in the sequence specified below. 1) W

Page 47 - Tie them up softly

5. Troubleshooting455. Troubleshooting If the actuator has experienced an encoder open error, driver overload error, deviation overflow error or any

Page 48

5. Troubleshooting465.2 Driver Overload Error (Error Code: D0A) Driver overload errorHigh operation duty?Slider receiving any external force or resis

Page 49 - I/O lines (flat cable)

5. Troubleshooting475.3 Deviation Overflow Error (Error Code: C6B) Deviation overflow errorHigh acceleration/ deceleration relative to the load capac

Page 50 - 4. Operation

6. Maintenance and Inspection486. Maintenance and Inspection Warning: This actuator uses high-performance rare-earth permanent magnets. Do not get cl

Page 51 - 5. Troubleshooting

6. Maintenance and Inspection496.4 Interior Inspection 6.4.1 Small Type H8SS, H8SM, H8HS, H8HM With the power supply turned OFF, turn up the stainle

Page 52 - 5. Troubleshooting

6. Maintenance and Inspection506.5 Procedures for Replacement and Adjustment of Stainless Steel SheetDescribed below explains how to replace and adju

Page 53 - Slider contacting any

6. Maintenance and Inspection51Replace the stainless steel sheet with the procedures from 6.5.1 to 6.5.3. Adjust the tension of the stainless steel sh

Page 54 - 6.3 Cleaning

6. Maintenance and Inspection526.5.2 Adjusting the Stainless Steel Sheet Tension 1) First, affix the stainless steel sheet uniformly on the right an

Page 55 - 6.4 Interior Inspection

6. Maintenance and Inspection534) Adjusting the Stainless Steel Sheet Tension Adjust the stainless steel sheet in the direction of the arrow until th

Page 56 - 6. Maintenance and Inspection

6. Maintenance and Inspection... 486.1 Inspection Items and Schedule...

Page 57

6. Maintenance and Inspection546.5.3 Operation Check 1) Move the slider to check the tension of the stainless steel sheet. Move the slider to check

Page 58

7. Life557. Life The product life is assumed to be 10,000km (reference) under the condition that it runs with maximum load capacity and maximum accel

Page 59

8. External Dimensions568. External Dimensions 8.1 Small Type H8SS Effective Stroke 50 150 250 350 450 550 650 750 850 L 306 406 506 606

Page 60 - 6.5.3 Operation Check

8. External Dimensions578.2 Small Type H8SM Effective Stroke 130 230 330 430 530 630 730 830 930 L 606 706 806 906 1006 1106 1206 130

Page 61 - 7. Life

8. External Dimensions588.3 Small Type H8HS Effective Stroke 50 150 250 350 450 550 650 750 850 950 1050L 406 506 606 706 806 906 1006 110

Page 62 - 8.1 Small Type H8SS

8. External Dimensions598.4 Small Type H8HM Effective Stroke 130 230 330 430 530 630 730 830 930 L 806 906 1006 1106 1206 1306 1406 1

Page 63 - 8.2 Small Type H8SM

8. External Dimensions608.5 Flat Type L15SS Effective Stroke 150 250 350 450 550 650 750 850 L 390 490 590 690 790 890 990 1090 A 111

Page 64 - 8.3 Small Type H8HS

8. External Dimensions618.6 Flat Type L15SM Effective Stroke 50 150 250 350 450 550 650 750 850 L 490 590 690 750 890 990 1090 1190

Page 65 - 8.4 Small Type H8HM

9. Warranty629. Warranty 9.1 Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from IAI y 12 mont

Page 66 - 8.5 Flat Type L15SS

9. Warranty639.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with anoth

Page 67 - 8.6 Flat Type L15SM

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

Page 68 - 9. Warranty

Change History64Change History Revision Date Description of Revision February 2013 Third edition Revised overall

Page 70 - Change History

Manual No.: ME3638-3A (March 2013)The information contained in this document is subject to change without notice for purposes of product improvement.C

Page 71

2No.OperationDescription Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such

Page 72 - 13.03.000

3No.OperationDescription Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for

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