Iai-america NS User Manual

Nut Rotary Actuator NS Series Small type: SXMS, SXMM, SZMS, SZMM Medium type: MXMS, MXMM, MXMXS, MZMS, MZMMLarge type: LXMS,LXMM,LXMXS,LZMS,LZMMOperat

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Handling Precautions 1. Handling the Actuator by Itself 1.1 Handling the Packed Actuator Unless otherwise specified, the actuator of single-axis conf

2. Handling the Actuator AssemblyPay attention to the following instructions when transporting an assembly of actuator axes.2.1 Condition of Shipment

Table of Contents 1. Names of the Parts... 12. Exteri

9. Connecting to the Controller... 3510. Notes on Operation ...

11. Names of the Parts1. Names of the PartsThe names of the actuator parts are indicated below. In this manual, the left and right sides are indicate

22. Exterior Views2. Exterior Views 2.1 Actuator Types 2.1.1 SXMS Detail View of Base Mounting Hole Scale 1:1 2-6H7, reamed, depth 10Reamed pitch r

32. Exterior Views2.1.2 SXMM (Note) The effective stroke is calculated as “Nominal stroke + 30 mm.” 2-I6H7, reamed, depth 104-M6, depth 20B x 150 pit

42. Exterior Views2.1.3 SZMS (Note) The effective stroke is calculated as “Nominal stroke + 20 mm 2-I6H7, reamed, depth 104-M6, depth 20Stroke + 20 B

52. Exterior Views2.1.4 SZMM (Note) The effective stroke is calculated as “Nominal stroke + 20 mm 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 150 pit

62. Exterior Views2.1.5 MXMS 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 200 pitch 2-I8H7, reamed, depth 10 PE-I9, through I16, counterbore, depth 1

72. Exterior Views2.1.6 MXMM (Note) The effective stroke is calculated as “Nominal stroke + 30 mm.” 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 200 p

82. Exterior Views2.1.7 MXMXS 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 200 pitch 2-I8H7, reamed, depth 10 PE-I9, through I16, counterbore, depth

92. Exterior Views2.1.8 MZMS (Note) The effective stroke is calculated as “Nominal stroke + 10 mm.” 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 200 p

102. Exterior Views2.1.9 MZMM 2-I6H7, reamed, depth 10 4-M6, depth 20 B x 200 pitch 2-I8H7, reamed, depth 10 E-I9, through I16, counterbore, depth 1

112. Exterior Views2.1.10 LXMS 2-I8H7, depth 10I8H7, depth 108-M8, depth 222-M5, depth 10 C-I9, through; I16, deep counterbore (from opposite side)

122. Exterior Views2.1.11 LXMM 2-I8H7, depth 10I8H7, depth 108-M8, depth 222-M5, depth 10 C-I9, through; I16, deep counterbore (from opposite side)

132. Exterior Views2.1.12 LXMXS 2-I8H7, depth 10I8H7, depth 108-M8, depth 222-M5, depth 10 C-I9, through; I16, deep counterbore (from opposite side)

142. Exterior Views2.1.13 LZMS 2-I8H7, depth 10I8H7, depth 108-M8, depth 222-M5, depth 10 C-I9, through; I16, deep counterbore (from opposite side)

152. Exterior Views2.1.14 LZMM 2-I8H7, depth 10I8H7, depth 108-M8, depth 222-M5, depth 10 C-I9, through; I16, deep counterbore (from opposite side)

Please Read Before UseThank you for purchasing our product.This Operating Manual explains the handling methods, structure and maintenance of this prod

163. Cable Drawings3. Cable Drawings [1] Motor cable Model: CB-X-MA[2] Encoder cable Model: CB-X2-PA(Front view) (Front view) Actuator end Cont

173. Cable Drawings[3] Encoder cable with LS Model: CB-X2-PLA(Front view) Actuator end Controller end Wire size(crimped)SignalColorWire size S

184. Options4. Options 4.1 Cable track Installation Direction With single sliders, you can specify an option corresponding to the desired direction

194. Options4.2 Extended Cable track The standard cable track that comes pre-assembled on large nut rotary actuators is used exclusively for the wiri

204. OptionsThe available spaces in the standard cable tracks for small and medium types are shown below. Medium types: MXMS, MXMM, MXMXS, MZMS, MZM

214. Options4.3 Creep Sensor This sensor is used to perform home return at high speed. Since home return is implemented by causing the slider to co

225. Reviewing Contents after Unpacking5. Reviewing Contents after Unpacking After unpacking the actuator package, check the condition of the produ

235. Reviewing Contents after Unpacking<Stroke> <Series><Type> Small type SXMS SXMM SZMS SZMM Medium type MXMS MXMM MXMXS M

246SHFL¿FDWLRQV6. Specifications 6.1 Small type Model Unit SXMS, horizontal specificationSXMM, horizontal specificationSZMS,verticalspecificationS

256SHFL¿FDWLRQV6.2 Medium typeModel Unit MXMS, horizontal specification MXMM, horizontal specificationLead 03020302Stroke mm 500 to 1500 500 to 150

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266SHFL¿FDWLRQVModel Unit MXMXS, horizontal specificationMZMS, verticalspecificationMZMM, verticalspecificationLead 03020302Stroke mm 1600 to 2200

276SHFL¿FDWLRQV6.3 Large typeModel Unit LXMS, horizontal specification LXMM, horizontal specificationLead 04020402Stroke mm 500 to 2200 500 to 2200

286SHFL¿FDWLRQVModel Unit LXMXS, horizontal specificationLZMS, verticalspecificationLZMM, verticalspecificationLead 02020402Stroke mm 2300 to 3000

297. Operating and Storage Environment7. Operating and Storage Environment 7.1 Operating Environment The actuator should be set up in an environment

308. Installation8. InstallationHow to install the actuator is explained based on a single-axis configuration.8.1 Installing the ActuatorThe surface o

318. InstallationCounter-home side Home sideModel nameplate x On an actuator of single-slider specification, the home is located on the end where the

328. Installation8.2 Installation Surface x The frame shall have sufficient structural rigidity to prevent vibration. x The surface on which to instal

338. Installation4-M6, depth 18 2-6H7, depth 10 4-M6, depth 20 2-6H7, depth 10 4-M8, depth 20 Reamed pitch r0.02Reamed pitch r0.022-8H7, depth 10 8

348. Installation8.4 Installing the Connector Box, and T-groove On the nut rotary actuators of medium and large types, M4 T-grooves are provided on t

359. Connecting to the Controller9. Connecting to the Controller How to wire the actuator with the controller is explained based on a single-axis con

No.Operation Description Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such

369. Connecting to the ControllerSteel band (piano wire) Bundle loosely. When designing an application system using actuators and controllers, incorre

379. Connecting to the ControllerDo not use a spiral tubewhere the cable flexesfrequently.x When fixing the cable, provide a moderate slack and do not

3810. Notes on Operation10. Notes on Operation 10.1 Load Applied to the Actuator x The load specified in the specification table must not be exce

3910. Notes on Operation10.2 Use your actuator at duties not exceeding the calculated reference duty.“Duty” indicates the utilization rate of an actua

4010. Notes on Operation10.3 About Home Return10.3.1 Operating Principles of Home ReturnThis actuator implements a home return in the following steps:

4111. Maintenance11. Maintenance 11.1 Maintenance Schedule Perform maintenance work according to the schedule below. The schedule is set assuming eigh

4211. Maintenance11.4 Internal Inspection Turn off the power and remove the screw cover to visually inspect the interior. Check the following items in

4311. MaintenanceAn example of how to check the interior of large types is given below. Follow the same procedure to check the interior of small and m

4411. Maintenance11.5 Internal Cleaningx Clean each area using a soft cloth, etc.x Do not blow compressed air onto the internal parts, as dust may ent

4511. Maintenance11.6.2 How to Add Grease (1) Small type: SXMS, SXMM, SZMS, SZMM Medium type: MXMS, MXMM, MXMXS, MZMS, MZMM A grease nipple is provi

No.Operation Description Description (2) Cable Wiring Ɣ8VHRXUFRPSDQ\¶VJHQXLQHFDEOHVfor connecting between the actuator and controller, and for t

4611. MaintenanceGrease nipple Grease nipple Grease nipple Grease nipple (Mid-support specification: 105)z Small type: SXMS, SXMM, SZMS, SZMM z Medium

4711. Maintenance(2) Large type: LXMS, LXMM, LXMXS, LZMS, LZMM Two grease nipples are found, one each on the right and left sides of the slider. Appl

4811. Maintenance11.7 How to Add Grease to the Ball Screw11.7.1 Applicable GreaseThe following lithium grease has been applied prior to shipment.Kyodo

4911. Maintenance11.8 Adjusting the Mid-support Wire Tension[Items required for adjustment]Allen wrenchesTension gauge (capable of exerting a push for

5011. Maintenance[4] Use a tension gauge to push the loosened wire hook with the specified push force, and tighten thetwo wire hook screws (M3 x 5).[5

5111. Maintenance11.9 Replace the Mid-support Wire[Items required for replacement]Mid-support wire Model: WR-LXMXS-(stroke)Wire hook (base side): As a

5211. Maintenance[3] Loosen the two screws (M3 x 5) affixing one wire hook (base side) of the mid-support wire located at the center of the base, so

5311. Maintenance[4] Remove the wire from the wire hook whose screws have been loosened. Remove the wire from the wire hook (base side). Next, pull

5411. Maintenance[6] Hook one end of the replacement wire on the wire hook (base side) whose screws have not been loosened. Guide the other end of th

5511. MaintenanceWhen hooking the wire in step [6], you may find the wire catch of the hook (motor side) deformed. In this case, replace the wire hook

No.Operation Description Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it clea

5611. Maintenance[8] Use a tension gauge to push the wire hook (base side) whose screws have been loosened with thespecified push force, and tighten t

5712. Troubleshooting12. Troubleshooting 12.1 What to Do When an Error Occurs If an encoder open error, driver overload error, deviation overflow e

5812. Troubleshooting12.3 Driver Overload Error (Error Code: D0A) Turn off the power and move the slider by hand to check.Driver overload errorHigh o

5912. Troubleshooting12.4 Deviation Overflow Error (Error Code: C6B) Faulty controller?If the problem still persists, contact IAI.Replace the control

6013. Warranty13. Warranty13.1 Warranty periodOne of the following periods, whichever is shorter:18 months after shipment from IAI12 months after deli

6113. Warranty13.5 Conditions of conformance with applicable standards/regulations, etc., [1] Medical equipment pertaining to maintenance or managemen

6214. Change History14. Change HistoryDescription of revisionDate revisedVersion 2Version 3Feb. 2009Aug. 2011Version 4Mar. 2012Small types: SXMS, SXMM

Manual No.: ME3663-6A (March 2013)The information contained in this document is subject to change without notice for purposes ofproduct improvement.Co

No.Operation Description Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader a

No.Operation Description Description 8 Maintenance and Inspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be t