Iai-america RCLE-GR5L User Manual

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Summary of Contents

Page 1 - Slim Small Linear Gripper

Instruction ManualIAI America, Inc. Slim Small Linear GripperSecond Edition

Page 2

4 No. Operation Description Description 6 Trial Operation  After the teaching or programming operation, perform the check operation one step by one

Page 3 - Please Read Before Use

5 No. Operation Description Description 9 Modification  Do not modify, disassemble, assemble or use of maintenance parts not specified based at y

Page 4

6 Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” “Notice” according to the warning level, as follows, and de

Page 5 - Table of Contents

7 Precautions in Handling 1. Do not stand close to this product if you use a medical device such as a pacemaker. There is a high performance rare e

Page 6

8 6. This product generates heat. The temperature may get high depending on how to install it. Watch out for a burn or injury. Make sure to follow

Page 7 - Safety Guide

9 Names of the Parts WTBKDriving Power SupplyCable bending radius 33mm or moreBRBLBKBRBLBKCable for Position SensorCable bending radius 7mm or more

Page 8

10 1. Product Check The standard configuration of this product is comprised of the following parts. Note : Check packed items with the packing li

Page 9

11 2. Specifications Item No Position Sensor With Position Sensor (Option)Open/Close Stroke 6 (3 per side) mm Open/Close Operation Power is OFF

Page 10

12 *2 It shows the positioning accuracy repeatability at the most closed finger point. *3 It shows the static allowable load moment at the most clo

Page 11

13 4. Installation and Storage/Preservation Environment 4.1 Installation Environment Do not use this product in the following environment. It is g

Page 13

14 5. Transportation 5.1 Handling of the Packed Product  Be careful not to hit or drop the product.  Follow the instruction if there is any fo

Page 14

15 6. Attachment Mount the unit so the fingers comes down at the bottom. 6.1 Installation of Main Unit There are threaded holes prepared for att

Page 15 - Names of the Parts

16 Note :  Some tapped holes for attachment are through holes. Do not attempt to use a long screw with the length more than the effective screw l

Page 16 - 1. Product Check

17 6.2 Installation of Finger Attachments Tightening Torque Bolts to be used When Attachment Surface is Steel When Attachment Surface is Aluminum

Page 17 - 2. Specifications

18 Note :  Set the distance from the attachment surface of the finger attachment to the holding point (L) equal or less than the value specified

Page 18 - 3. Product Life

19 6.4 Temperature Rises on Main Body and Finger 6.4.1 Temperature Rise from Ambient Temperature (Maximum Value) The graph below shows the temper

Page 19 - 4.1 Installation Environment

20 6.4.2 Heat Release Effect by Heat Sink Application The graph below shows the temperature rise (maximum value) from the ambient temperature when

Page 20 - 5. Transportation

21 7. Driving Circuit Follow the example of the driver circuit shown below to apply the diode, relay and circuit protector (or fuse) to the cable en

Page 21 - 6. Attachment

22 8. Operation This gripper opens the chuck when the power is ON and closes it with the springs when the power is turned OFF. Chuck Close Open Cl

Page 22

23 9. Treatment of Cables When constructing the application system, make sure to lay out each cable and connect them correctly otherwise it may cau

Page 23 - 2H7 Reamed, Depth 2

Please Read Before Use Thank you for purchasing our product. This Instruction Manual explains how to operate, the configuration of, how to maintain

Page 24

24  Do not pinch, drop a heavy object onto or cut the cable.  When fixing the cable, provide a moderate slack and do not tension it too tight.

Page 25 - Temperature [

25  The occupied volume rate for the cables, etc., inside the cable track should be 60% or less. Cable Cable Track Warning :  When the cable

Page 26

26 10. Allowable Load Condition 10.1 Check Holding Force and Allowable Load Conditions Follow the steps below: Step 1: Check the necessary hold

Page 27 - 7. Driving Circuit

27 Step 2: Check the allowable vertical load of the fingers and allowable moment Table 1. Allowable load and allowable moment on the fingersAllowab

Page 28 - 8. Operation

28 Consider the value shown below as the upper limit for LGHG. Use beyond the limited range will give extreme moment to the finger slide part and int

Page 29 - Tie them up softly

29 (2) Moment generated on fingers by external force When applying the gripper to Orthogonal, Articulated or other actuator and moving straight or t

Page 30 - (Flat Cable, etc.)

30 11. Cautions During Work Part Travel By applying a strong force or impact other than the holding force to the fingers during a work part travel,

Page 31 - Cable Track

31  Do not attempt to push the work part to the side while it is held with the gripper. Pushing not permitted When inserting the work part int

Page 32

32 12. Removal of the Gripped Work Part This gripper possesses a structure to keep the work part holding force with springs even when the power is

Page 33

33 13. Option 13.1 Position Sensor  Example of using the position sensor  Sensor Wiring List <Detection of Close, Hold and Open&

Page 35

34 14. Maintenance Inspection To use the actuator in a good condition for a long term, it is recommended to have daily inspections and also regular

Page 36 - Unstable

35 15. Appendix 15.1 External Dimensions 15.1.1 Normally Closed Type with No Position Sensor 4-M3, Depth 533.540 ±0.116.6 ±0.325.64.524.53034.6

Page 37 - Pushing not permitted

36 15.1.2 Normally Closed Type with Position Sensor (Option) 4-M3, Depth 540 ±0.116.6 ±0.325.61° or less33.54.524.53034.6 ±0.5(4.6)4-M3, Depth 519

Page 38

37 16. Warranty 16.1 Warranty Period One of the following periods, whichever is shorter:  18 months after shipment from our factory  12 months a

Page 39 - 13. Option

38 16.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with another produc

Page 40 - 14. Maintenance Inspection

39 Change History Revision Date Description of Revision 2011.08 2011.09 First edition Second edition  “Caution” changed to “Caution in Handling

Page 41 - 15. Appendix

Manual No.: ME3710-2A (September 2011)The information contained in this document is subject to change without notice for purposes of product improveme

Page 42 - or less

Table of Contents Safety Guide ·····················································································································

Page 43 - 16. Warranty

14. Maintenance Inspection····························································································34 14.1 Inspection Items and In

Page 44 - Etc., and Applications

1 Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to r

Page 45 - Change History

2 No. Operation Description Description (1) Installation of Robot Main Body and Controller, etc.  Make sure to securely hold and fix the product (i

Page 46 - 11.09.000

3 No. Operation Description Description 4 Installation and Start (4) Safety Measures  When the product is under operation or in the ready mode, tak

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