Iai-america RCS2-TFA5N User Manual

IAI America, Inc. Thin and Small ROBO Cylinder RCS2 Actuator Table Type Operating Manual Second EditionShort Types Compact Type TCA5N Short Types Wi

4No.OperationDescription Description 4 Installation and Start(4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it clea

5No.OperationDescription Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader

6No.OperationDescription Description 8 Maintenance and Inspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

8Precautions1. Do not set speeds and accelerations/decelerations equal to or greater than the respective ratings.If the actuator is operated at a spe

9International Standards Compliances This actuator complies with the following overseas standard. Refer to Overseas Standard Compliance Manual (ME0287

10Names of the Parts The names of the actuator parts are indicated below. In this manual, the right and left are determined by viewing the actuator fr

111.3 Flat types RCS2-TFA5N * Refer to “External Dimensions” for details. Caution: When the table has moved away from its home position, there is

1. Checking the Product121. Checking the Product If based on a standard configuration, this product consists of the items listed below. 1.1 Parts No

1. Checking the Product13(2) SSEL controller No. Name Control No.1 SSEL Controller Operation Manual ME0157 2 PC Software IA-101-X-MW/IA-101-X-US

1. Checking the Product141.4 How to Read the Model Number R C S 2- T C A 5 N - I - 6 0 - 2 . 5 - 5 0 - T 2 - P - K 1 - ***1 This may be displayed

2. Specications152. Specifications (1) Maximum speed The maximum speed for this Actuator is limited due to the resonance vibration of the ball scre

3. Life163. Life As a rough guide, the table below shows the life of each actuator type when operated at the maximum payload capacity and maximum a

4. Installation and Storage/Preservation 174. Installation and Storage/Preservation Environment 4.1 Installation Environment Install the actuator by

5. Transportation185. Transportation 5.1 Handling of Robot 5.1.1 Handling of the Packed Product Unless otherwise specified, the actuator is shipp

5. Transportation195.2 Handling in Assembled Condition x When carrying the actuator, exercise caution not to bump it against nearby objects or str

6. Installation206. Installation For the installation of the unit, make sure that attachment surface is a machined surface or a surface with an equiv

6. Installation216.1.2 TWA5N This actuator has tapped holes for mounting so it can be fixed from the rear side. Also, there is a reamed hole and a

6. Installation226.1.3 TFA5N This actuator has tapped holes for mounting so it can be fixed from the rear side. Also, there is a reamed hole and a

6. Installation236.2 Installation of the Load 6.2.1 TCA5N x Please attach the load to the device using the tapped holes in the front plate of t

Please Read Before Use Thank you for purchasing our product. This Operation Manual describes all necessary information to operate this product safely

6. Installation24Front plateTop side of tableCaution: x A work part shall be mounted on a machined plane or a plane with equivalent precision, a

6. Installation256.2.2 TWA5N x Please attach the load to the device using the tapped holes in the front plate of the table type. x There are also

6. Installation26Front plateTop side of tableCaution: x A work part shall be mounted on a machined plane or a plane with equivalent precision, a

6. Installation276.2.3 TFA5N x Please attach the load to the device using the tapped holes in the front plate of the table type. x There are also

6. Installation28Front plateTop side of tableCaution: x A work part shall be mounted on a machined plane or a plane with equivalent precision, a

7. Connecting with the Controller297. Connecting with the Controller 7.1 Wiring x In an application where the cable cannot be affixed, use the ac

7. Connecting with the Controller30When building an application system using the actuator and controller, incorrect wiring or connection of each cable

7. Connecting with the Controller31x When fixing the cable, provide a moderate slack and do not tension it too tight. x Separate the I/O and communi

7. Connecting with the Controller327.2 Motor • Encoder Cables [1] Motor cable/motor robot cable Model number: CB-RCC-MA***/CB-RCC-MA***-RB Wirin

7. Connecting with the Controller33[2] Encoder cable/encoder robot cable Model number: CB-RCS2-PA***/CB-X2-PA*** * *** indicates the cable length

8. Notes on Operation348. Notes on Operation 8.1 Placing a Load on the Actuator x Do not exceed the load ratings given in the specification table b

8. Notes on Operation35TFA5N[Overhung length]Keep the overhang length within the range shown in the table below. Select a material with high stiffnes

8. Notes on Operation368.2 Maximum Load Be sure to check the allowable load moment. 8.3 How to Move the Table by Hand For the low lead types such

8. Notes on Operation378.4 Home return 8.4.1 Home-return Operation 1) As the motor turns, the rod returns to the negative side (actuator frame si

9. Options389. Options 9.1 Changing the Connector Cable Exit Direction The standard cable exit direction is on the opposite side of the rod and

10. Maintenance and Inspection3910. Maintenance and Inspection 10.1 Inspection Items and Schedule Perform maintenance and inspection at the schedule

10. Maintenance and Inspection4010.3 Cleaning x Clean exterior surfaces as necessary. x Use a soft cloth to wipe away dirt and buildup. x Do not b

10. Maintenance and Inspection41[Internal inspection of guide rail] Turn off the power and pull out the table. If the lead is too small to move the ta

10. Maintenance and Inspection4210.5 Internal Cleaning x Use a soft cloth to wipe away dirt and buildup. x Do not blow too hard with compressed air

10. Maintenance and Inspection4310.6.2 Greasing Method [How to apply grease to the ball screw] 1) Turn off the power and check the surface of the

Table of Contents Safety Guide...

10. Maintenance and Inspection44[How to apply grease for guide rail] 1) Turn off the power and pull out the table. If the lead is too small to move t

10. Maintenance and Inspection4510.7 How to Replace the Spiral Cover [Item required for replacement] x Replacement spiral cover [Procedure] 1)

10. Maintenance and Inspection463) Pull out the thin side of the replacement spiral cover and take out the end hidden inside. 4) Install the repla

476) Continue to wind the replacement spiral cover. 7) Finally, orient the cover so that the end faces the outside, and push the cover into the ac

11. Appendix4811. Appendix 11.1 External Dimensions 11.1.1 TCA5N Home3ST12L1041 50NM82-M4Secure at least 150ME281015 5040650+0.034-M50+0.0328 10764

11. Appendix4911.1.2 TWA5N 428020 4050+0.0330 27636560+0.0336164-M5ST3MN1210LME60 10650+0.0304-M548 567660104015 50650+0.0300+0.0304-M53337684.54-M56

11. Appendix5011.1.3 TFA5N depth 5depth 53STL10125041NM82-M4ME779501550+0.03060+0.030404-M55728650+0.0307648 560+0.0304-M52024919546 338.5494426φ50+0

12. SWarranty5112. Warranty 12.1 Warranty Period One of the following periods, whichever is shorter: x 18 months after shipment from IAI x 12 mont

12. Warranty5212.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications(1) If our product is combined with another

Change History53Change History Revision Date Description of Revision December 2011 First edition September 2012 Second edition Additions and Change

7. Connecting with the Controller ...297.1 Wiring 297.2 Moto

Manual No.: ME3719-2A (September 2012)The information contained in this document is subject to change without notice for purposes of product improveme

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

2No.OperationDescription Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment suc

3No.OperationDescription Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for